A Manchester-based startup, Dekiln, which has pioneered a method for creating ceramic-like tiles from waste materials without the need for energy-intensive kilns, has announced a pilot agreement with Johnson Tiles, one of the UK's largest tile suppliers. This collaboration marks a significant step towards scaling up Dekiln's low-carbon technology, offering a potential lifeline to the British ceramics industry, which has faced considerable challenges in recent years.
Dekiln, founded by biomaterials engineer Aled Roberts, has developed a process that bypasses the traditional, energy-hungry firing stage essential for conventional ceramic production. This innovation not only reduces manufacturing costs but also significantly lowers the carbon footprint associated with tile production, aligning with increasing demand for sustainable building materials across the construction sector.
The partnership with Johnson Tiles, a long-established player in the UK market, will see the launch of a trial manufacturing facility. This pilot project is crucial for Dekiln to demonstrate the viability and scalability of its technology at a commercial level, moving beyond laboratory-scale production. The expertise and infrastructure provided by Johnson Tiles are expected to accelerate the development and market readiness of Dekiln's products.
The British ceramics industry has been under pressure due to rising energy costs, global competition, and environmental regulations. Innovations like Dekiln's offer a path towards more sustainable and economically competitive manufacturing within the UK. By utilising waste materials and reducing energy consumption, the technology could help revitalise domestic production, create green jobs, and reduce reliance on imported tiles.
This initiative comes at a time when the construction industry is increasingly seeking environmentally friendly alternatives for building materials. The successful scaling of Dekiln's technology could position the UK as a leader in sustainable tile manufacturing, contributing to the country's net-zero targets and fostering innovation in the circular economy. The long-term implications could see a shift in how tiles are produced and specified for projects across the nation.