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Nexterity develops robot to automate pipefitting bolt work

A new remote-controlled robot from startup Nexterity aims to automate the loosening and tightening of bolts on bolted flange joints in pipes, a task currently associated with pipefitter injuries and low productivity.

  • Nexterity's robot can loosen and tighten four bolts simultaneously.
  • The battery-powered robot is designed to fit around pipes and slide along them.
  • Configurations of the robot are small enough to be carried by a single worker in a Pelican case.

Startup Nexterity has developed a remote-controlled robot designed to automate the process of loosening and tightening bolts on bolted flange joints in pipes. Lindsey Elliott, a former engineer and planner at ExxonMobil and founder of Nexterity, stated that this part of pipefitting involves hard physical work and is a source of injuries for pipefitters.

The robot operates on batteries and consists of two main pieces that fit around a pipe. Once attached, it can slide across the pipe and is capable of loosening and tightening four bolts at a time. Nexterity has created various configurations to suit different standard pipe sizes.

Elliott noted that the robots are compact enough to fit into a Pelican case and can be carried by a single worker, facilitating deployment to new sites. The company plans to offer the robot as rental construction equipment.

Elliott indicated that 80% of pipes range from two to eight inches in diameter, or NPS2 to NPS8, which she believes presents a suitable opportunity for automation. She also suggested that the market for piping infrastructure, including water, wastewater, food and beverage, mining, and nuclear facilities, is substantial.

Why this matters: This technology could potentially enhance worker safety and productivity in the pipefitting industry, which faces labor shortages and high rates of injury from manual bolt work.

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